Message to our customers as we continue to monitor COVID-19 we want to keep you informed on how Dymax is handling this unprecedented situation. 

Dymax PCB Conformal Coating

Aerospace Improving PCB Conformal Coating Process

 A case study on improving the PCB conformal coating process by increasing production output. 

Challenge

Finding a solvent-free coating with a high dry thickness that will protect against corrosion caused by gas and salt.

Our customer was developing a new industrial inverter model that required a high dry thickness of conformal coating to meet electric performance. The product they were using at the time was a solvent-based coating with a low dry (25um/0.001 in) thickness. Air pollution and odor from solvent-based coatings were also a huge concern as the employees’ health was at risk.

Solution

Solvent-free Dymax 9482 conformal coating is engineered for coating thicknesses up to 25 um (0.010 in) and offers superior protection to alternative products. The Dymax Edge Carry Conveyor was customized to boost productivity.

Committed to nurturing collaborative partnerships with our customers, our AE team worked closely with the customer to come up with an innovative solution to protect the PCBs from harsh environments. Our customer needed an environment-friendly conformal coating that does not crack, delaminate, or show signs of corrosion while maintaining mechanical and electrical properties after testing. After researching and testing our customer’s parts, dual-cure 9482, a light-curable secondary moisture-cure coating, was recommended to ensure complete coating that flows underneath components on printed circuit boards. This conformal coating achieved a UL 94-V0 flammability rating up to 10 mils thick, which makes it ideal for environmental protection of PWBs, wire harnesses, electronic components, and other surfaces needing a protective coating. It passes thermal shock requirements from -55°C and up to 135°C at 10 mils, while protecting against moisture, condensation, dust, dirt, salts, chemicals, abrasion, thermal shock, mechanical shock, and other factors that can all affect circuit performance. Dymax 9482 was ideal for the customer’s application as it is engineered for coating thicknesses up to 25 um (0.001 in) and becomes tack free immediately after UV curing, helping to avoid handling defects and reduce processing time and costs. In addition, it contains no nonreactive solvents and fluoresces vivid blue when exposed to UV light (365 nm) for easy post-cure inspection. To speed curing time our application engineers suggested using a Dymax Edge Carry Conveyor system. The conveyor was customized to a 6 lamp system to optimize their production process. Rapid curing allowed the coated boards to swiftly move onto the next step in the manufacturing process with virtually no down/wait time.

 

Results

Our Dymax solutions system helped the customer increase output by 30%.

Our customer was very satisfied with how our complete Dymax system solutions improved their process. 9482 provided the ideal coating with no cracking or delamination, while the customized conveyor cured the boards in seconds, allowing the customer to increase output by 30%.

More Case Studies

We offer more than products, we offer solutions. See how Dymax is helping customers solve their most challenging applications in various markets.

View all

Aerospace Improving PCB Masking Process

A case study on improving the PCB masking process for an aerospace and defense manufacturer.  ...

Aerospace Masking Process for Electroless Nickel Plating

A case study on the masking process for electroless nickel plating ...

Aerospace Printed Circuit Board Assembly

Increasing Production and Reducing Processing Time in PCB Assembly  ...

Cinch Gaming

Cinch Gaming, a national leader in custom professional video game controllers, was looking for a durable solution to provide a rubber grip coating to their ABS plastic controller shells. ...

Electrical Explosion Protection & Sensor Technology

A world leader in electrical explosion protection and sensor technology was looking to turn away from laser welding for an application that requires sealing two polycarbonates of their photoelectric ...

GenZe Electric Transportation

A case study on using a form-in-place gasket to create a reliable battery assembly that meets strict design standards of weight, performance, and safety.  ...

Light-Curing Conveyor Enables 100% Manufacturing Scale Up

A case study on how using Dymax UVCS Light-Curing Conveyor Systems helped to increase the production of nasal swabs.VIDEO:  Dymax Partners with 3D Printer Company on COVID-19 Test Swabs #InThisTogeth...

Portable Lighting Manufacturer

A leading manufacturer of premium portable lighting was looking to ruggedize its safety flashlights, which are used by firefighters, police officers, and military troops in the field. In their search...

Get In Touch

Interested in learning more or have questions? We want to hear from you.

Back to top