A case study about how a light-curable adhesive replaced a two-part epoxy for faster sensor assembly and improved the application process. ...
Increasing Production and Reducing Processing Time in PCB Assembly
Improve Efficiency of Aerospace Printed Circuit Board Assembly
A manufacturer specializing in aerospace PCB assembly wanted to improve their efficiency and throughput by reducing overall processing time while lowering labor costs. The customer’s original method involved a 10-step procedure including premixing materials, applying ruggedizing materials, manual masking, application of conformal coatings, and lengthy heat-cure times for each side of the PCB. The customer’s total process time was 210 minutes and the heat-cure time was 360 minutes for each board, and with two people, the throughput was only 16 PCBs per day.
Removed the need for masking and reduced process steps by applying a UV light-cure solution with automated dispense
The Dymax team, including the territory manager, sales partner and application engineer, met with the customer to review their assembly process and understand their manufacturing needs. After listening to their challenges, the Dymax team recommended a UV light-cure solution with automated dispense and cure options to meet their efficiency goals and expectations. The proposed products included Dymax dual-cure 9481-E conformal coating and 9309-SC ruggedization / reinforcement adhesive. To eliminate the manual masking step, a PVA Delta 8 dispensing robot for precise application of the materials was incorporated into the process along with a Dymax UVCS 12" conveyor with Fusion F300 lamps for fast UV curing of the printed circuit boards.
Reduction in processing time by 97%, increased production by 231% and doubled throughput
By switching to light-curable materials, removing the masking step, and implementing an automated process, the customer was able to:
Check out the other Dymax products that work in conjunction with this one to create a complete solution
Product Number
Product Description
Regional Availability
Check out the other Dymax products that work in conjunction with this one to create a complete solution
We offer more than products, we offer solutions. See how Dymax is helping customers solve their most challenging applications in various markets.
View allA case study about how a light-curable adhesive replaced a two-part epoxy for faster sensor assembly and improved the application process. ...
A case study on improving the PCB conformal coating process by increasing production output. ...
A case study on improving the PCB masking process for an aerospace and defense manufacturer. ...
A case study on the masking process for electroless nickel plating ...
A case study about how an automated masking line drastically reduced the processing times required for an aero engine component. ...
Adhesive for Bonding MLAs in Automotive Headlights Exhibits Low Discoloration Under High Temperatures ...
Cinch Gaming, a national leader in custom professional video game controllers, was looking for a durable solution to provide a rubber grip coating to their ABS plastic controller shells. ...
A world leader in electrical explosion protection and sensor technology was looking to turn away from laser welding for an application that requires sealing two polycarbonates of their photoelectric ...
Using a form-in-place gasket to create a reliable battery assembly that meets strict design standards of weight, performance, and safety. ...
A case study on how light-curable conformal coatings and encapsulants helped improve EV smart charging station infrastructure PCB applications. ...
A case study on how using Dymax UVCS Light-Curing Conveyor Systems helped to increase the production of nasal swabs.VIDEO: Dymax Partners with 3D Printer Company on COVID-19 Test Swabs #InThisTogeth...
A case study on using ultraviolet and heat cure to secure a camera module holder to a PCB. ...
A leading manufacturer of premium portable lighting wanted to ruggedize its safety flashlights used in the field by firefighters, police officers, and military troops. In their search for a fast-curi...
A case study on how the use of patented Ultra-Red® fluorescing technology can aid in product verification. ...
Interested in learning more or have questions? We want to hear from you.