Aerospace Masking Process for Electroless Nickel Plating

A case study on the masking process for electroless nickel plating

Challenge

Automate the manual hand-brush masking process and increase throughput of the customer's electroless nickel plating process. 

An international company specializing in manufacturing and repairing landing gear and actuation systems for the aerospace market was looking for process efficiencies in their Electroless Nickel Plating process. Their target was to automate the masking process and increase throughput. The customer’s original process involved applying 2-3 coats of long drying lacquer-based maskant prior to the electroless nickel plating of landing gear components. The customer’s manual brush application time of the lacquer maskant was 45 minutes per coating. Air-drying the parts also added a minimum of 8 hours to their production time. The customer ran production one shift per day, the masking (application and drying) process took up to 3 days (72 hours). The inconsistencies of the manual hand-brush masking application caused rework and a scrap rate of 10%.

Solution

Use Dymax SpeedMask® 7601 maskant and SG-150 Spray Valve System supported with the Dymax BlueWave® 200 Spot Curing System.

The Dymax Territory Manager and sales partner met with the customer to review their process and understand their needs. The Dymax team selected a UV solution and light-cure system that addressed the customer issues. They proposed Dymax SpeedMask 7601 maskant and the SG-150 Spray Valve System supported with Dymax BlueWave® 200 curing-system.

Results

Reduced Processing Time to Under 45 Minutes

By adopting the proposed SpeedMask 7601 UV-solution, the customer was able to drastically reduce cycle times to less than 45 minutes and use color change to conform a proper cure.  In addition, the spray application improved part quality, consistency and reliability of the maskant helped reduce scrap and rework.

Related Products

Check out the other Dymax products that work in conjunction with this one to create a complete solution

Check out the other Dymax products that work in conjunction with this one to create a complete solution

More Case Studies

We offer more than products, we offer solutions. See how Dymax is helping customers solve their most challenging applications in various markets.

View all

Adhesive Replaces 2-Part Epoxy for Faster Optical Sensor Assembly

A case study about how a light-curable adhesive replaced a two-part epoxy for faster sensor assembly and improved the application process. ...

Aerospace Improving PCB Conformal Coating Process

 A case study on improving the PCB conformal coating process by increasing production output.  ...

Aerospace Improving PCB Masking Process

A case study on improving the PCB masking process for an aerospace and defense manufacturer.  ...

Aerospace Printed Circuit Board Assembly

Increasing Production and Reducing Processing Time in PCB Assembly  ...

Automated Masking System Revolutionizes Surface Treatment Processing

A case study about how an automated masking line drastically reduced the processing times required for an aero engine component. ...

Bonding MLAs in Automotive Headlights

Adhesive for Bonding MLAs in Automotive Headlights Exhibits Low Discoloration Under High Temperatures ...

Cinch Gaming Controllers Get Enhanced Grip

Cinch Gaming, a national leader in custom professional video game controllers, was looking for a durable solution to provide a rubber grip coating to their ABS plastic controller shells. ...

Electrical Explosion Protection & Sensor Technology

A world leader in electrical explosion protection and sensor technology was looking to turn away from laser welding for an application that requires sealing two polycarbonates of their photoelectric ...

GenZe Electric Transportation Battery Pack Gasket

Using a form-in-place gasket to create a reliable battery assembly that meets strict design standards of weight, performance, and safety.  ...

High Performance Solutions for EV Charging Stations

A case study on how light-curable conformal coatings and encapsulants helped improve EV smart charging station infrastructure PCB applications. ...

Light-Curing Conveyor Enables 100% Manufacturing Scale Up

A case study on how using Dymax UVCS Light-Curing Conveyor Systems helped to increase the production of nasal swabs.VIDEO:  Dymax Partners with 3D Printer Company on COVID-19 Test Swabs #InThisTogeth...

One Part, Optical Epoxy Using UV/Visible Light and Heat Cure

A case study on using ultraviolet and heat cure to secure a camera module holder to a PCB. ...

Ruggedizing Lens and Reflector Housings in Flashlights

A leading manufacturer of premium portable lighting wanted to ruggedize its safety flashlights used in the field by firefighters, police officers, and military troops. In their search for a fast-curi...

Ultra-Red Fluorescing Technology Provides Immediate Quality Check

A case study on how the use of patented Ultra-Red® fluorescing technology can aid in product verification. ...

Get In Touch

Interested in learning more or have questions? We want to hear from you.

Back to top